Communications Technology

Montgomery Blair High School Tech Ed Department

Making printed circuit boards without the proper equipment

We were assigned a project needing minature traffic lights. We obtained one sided printed circuit board, some steel wool, and some ferric chloride etchant. After polishing the board we covered it with "gaffer's tape." Later we learned that Avery labels work better, and run through a Xerox machine too! We stuck our circuit outline on the board with Elmer's glue. We cut out the unwanted portions of the board with an X-Acto knife, and peeled away the tape. This left us with a tape resist. We dropped the board into the etchant and later cleaned up the board and drilled the 26 circuit holes. Mounting the components and soldering them was a snap.
 
 

 
polishing the board
 
 
After polishing the board we covered it with "gaffer's tape."
 
We stuck our circuit outline on the board with Elmer's glue.
 
 
We cut out the unwanted portions of the board with an X-Acto knife
 
 
and peeled away the tape.
 
 
This left us with a tape resist.
 
 
 We dropped the board into the etchant
 
 If this seems like a lot of primitive extra effort it was. The problem was that the proper photographic materials did not come in time, and we had to move on. The process took longer than it should have but we were still finished before the new materials arrived.